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SKF Bearing maintenance, overhaul and abnormal handling
In order to maintain the original performance of SKF Bearing in Abnormal Handling good condition for as long as possible, it is necessary to maintain and repair in order to prevent accidents, ensure the reliability of operation and improve productivity and economy.
Maintain the operation standard of corresponding mechanical Abnormal Handling operation conditions and carry out it regularly. The contents include monitoring the operation status, replenishing or changing lubricants, and regular disassembly inspection.
Damage and Countermeasures of SKF Bearing
Generally, if SKF bearings are used correctly, they can be used until the fatigue life is reached. Abnormal Handling However, there will be accidental and premature damage, which can not be resistant to use. This early damage, as opposed to fatigue life, limits the use of quality known as failure or accident.
Most of them are caused by careless installation, use and lubrication, foreign matters Abnormal Handling invading from the outside, and insufficient research on the thermal effects of shafts and shells.
As for the damage state of SKF Bearing, for example, the clamping Abnormal Handling damage of the ring retaining edge of roller bearing can be considered as the reason.
These reasons can also coincide with insufficient lubricant, Abnormal Handling unsuitable, defects of oil supply and drainage structure, foreign matter intrusion, SKF Bearing Installation Error and excessive shaft deflection.
Therefore, only investigating the damage of SKF Bearing, it is difficult to know the real cause of the damage.
However, if we know the use machinery and conditions of SKF Bearing, the structure around SKF Bearing, understand the situation before and after the accident, and investigate the damage state and several causes of SKF Bearing, we can prevent the recurrence of similar accidents.
The advantages of using lubricating oil for rolling fag bearings are:
1) Under certain operating Abnormal Handling specifications, the starting torque and friction loss of lubricating oil are significantly smaller than that of grease lubrication.
2) As the lubricating oil takes away heat in the circulation and plays a cooling role, it can make the fag Abnormal Handling bearing reach a relatively high rotation speed.
3) It can ensure relatively high service temperature.
4) When changing grease, relevant connecting parts must be disassembled. When lubricating with oil, there is no such trouble.
5) When the fag bearing in the reduction gearbox is lubricated with lubricating oil, it is very suitable, because the oil can simultaneously lubricate the gear and fag bearing in a splash way.
6) In fag bearings, the lubricating grease is gradually contaminated by the products of product wear, abrasives, products penetrating through the sealing device from the outside and aging itself.
If it is not replaced in time, it will cause accelerated wear of fag bearings. When liquid lubricant is applied, it can be filtered to ensure its normal operation.
Advantages of grease lubrication for rolling fag bearings:
1) Individual fag bearing points must be refueled frequently by hand. If the grease is changed, it will not only save trouble, but also avoid accidents caused by lack of oil.
2) The grease itself has a sealing effect, which allows the mechanism with low sealing degree to be used to simplify the design.
3) Experience has proved that in a certain speed range (n < 20000 R / min or DN < 20000 mm. R / min), lubrication with lithium grease has lower temperature rise and longer service life of fag bearing than oil dropping method.
2. Theoretical basis of rolling fag bearing lubrication: the lubrication mechanism of rolling fag bearing belongs to the theory of elastic fluid hydrodynamic lubrication.
3. Relationship between failure types and lubrication of rolling fag bearings: most failure causes are damage caused by faulty assembly and poor sealing. A few failures are caused by wear, gluing, corrosion and overheating caused by lack or excess of lubricant or unqualified quality.
4. Basic characteristics of lubricating grease and general criteria for selecting lubricating grease:
When selecting lubricating grease, it is necessary to select the lubricating grease suitable for the service conditions (temperature, speed, load and environment, etc.), which are related to the basic characteristics of lubricating grease, and the basic characteristics of lubricating grease depend on the type of thickener and base oil.
Sliding friction is caused by the deviation of rolling fag bearing on the surface curve and the deformation of fag bearing under load. For example, between the rolling element and the ring, because the ball and the ring are not absolute rigid bodies, their contact area will always produce elastic deformation.
In theory, it is point contact or line contact, but in fact, it will always become surface contact under load working conditions. Therefore, the contact points with different diameters have different linear velocities, resulting in sliding friction.
Similarly, due to various reasons, sliding friction will also occur between the rolling element and the retainer, as well as between the retainer and the inner and outer rings. The sliding friction increases with the increase of speed and load.
In order to reduce friction, wear, reduce temperature and noise, prevent the parts of fag bearing from rusting, correctly select lubricants and adopt reasonable lubrication methods, and appropriately control the amount of lubricants are important topics to improve the service life of fag bearing.
The above is the comparison of the effect of grease lubrication and oil lubrication in rolling fag bearings. I hope you can have some experience after it appears.